![]() ![]() Remember, the battery is often the single most expensive component of the lift truck, but in some facilities, regularly under- or over-watering batteries could result in tens of thousands of dollars in lost productivity. Boil-overs may reduce the total capacity of a battery by as much as 5 percent, Again, that means more maintenance, less operator runtime, and earlier equipment replacement. Overwatering a battery is arguably even worse, as the electrolyte solution will expand during the charge and could spill out of the battery, exposing workers to a serious hazard. It will require more maintenance, as the battery will need to be charged more frequently, and the battery will require early replacement. Obviously, a lead-acid battery with a reduced capacity won’t be as useful on the floor. They lose part of their capacity, and once oxidation occurs, it can’t be reversed - the cell becomes less effective for the rest of the battery’s lifespan. When water levels become too low, it creates a condition called “dry cell.” The lead plates are exposed to air, which causes them to oxidize. A Dry Forklift Battery Means Lost Capacity Is your battery room short on safety equipment? Find out with our free battery room safety survey. Refilling the water allows the battery to function as intended and improves safety in the battery room. During a normal charge, a battery will lose some of its water. In another article, we explain in detail how these components interact to provide lift trucks with steady voltage (see “How Lead-Acid Forklift Batteries Work"), but the important takeaway is that charging a battery can cause small amounts of water to break down into hydrogen and oxygen gasses.Īdditionally, charging batteries produces heat, causing some water to evaporate. ![]() That starts with some basic chemistry (and we’ll certainly keep it as basic as possible).Įach cell of a modern lead-acid battery contains a solution of sulfuric acid and water, along with lead dioxide plates and plates of pure, soft lead. To ensure that personnel take forklift battery maintenance seriously, managers should make sure that battery room workers understand the purpose of regular watering - and the consequences of ignoring the responsibility. Why Watering Forklift Batteries is Essential We’ve also included a checklist for managers to help them ensure that their battery rooms are avoiding some of the most common mistakes associated with this crucial process. This guide covers every aspect of forklift battery watering, a crucial factor in determining the life of your lift trucks' power source. Unfortunately, that’s not a guarantee - and without proper maintenance, a battery might experience significant performance issues well before the scheduled end of its service life. With proper maintenance, a forklift battery should last 1,500 cycles (or about five years). Industrial Internet of Things (IIoT) Portal.Battery Wash Equipment & Wastewater Treatment. ![]()
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